Automate Your CNC's Coolant System
Have you ever had this happen on your shop floor?
Have your operators ever spilled coolant across your shop floor?
Reduce those expensive costs with the Dazzle 2™ Automated Coolant System
Video courtesy of CncFrezar
The Problem
Coolant is an instrumental part of machining. It helps extend tool life and improve the surface finish of parts being machined.
Despite this, most shops rely on operators to monitor, maintain and adjust the coolant levels routinely. If these vital concentrations are not correctly maintained, multiple systemic issues can occur. These coolant concentrations can fluctuate anywhere from 5% to 20% daily from evaporation, splashing, misting and drag-out.
The Solution
Zebra Skimmers has developed a patented technology which offers fully automated sump concentration and level management.
The Dazzle™ 2 is flexible and configurable to manage the specific automated CNC sump and coolant process needs in a high-volume manufacturing environment.
Why Now?
There has never been a better time to introduce systems which increase the efficiency of the manufacturing process.
Manufacturing is now more competitive than ever before and growing more advanced every year with the advent of new technology. In order to reduce costs, efficiency is paramount, and unplanned downtime is not an option.
This, along with an increased awareness of environmentalism and worker safety, makes now an ideal time for manufacturers to invest in the Dazzle™ 2.
Manufacturers who say that customer demands are shifting, specifically towards improved sustainability and quality.
Manufacturers who say they will be increasing in technology to increase efficiency.
Manufacturers in the US who are redesigning their work around automation.
Why Choose Us?
We personalize how we work to fit your project needs. Our approach helps augment innovation.
COOLANT SAVINGS
Customers report an 8-month ROI with savings between 50 and 80%.
EMPLOYEE SAFETY
If inhaled excessively, coolant increases risk of breathing difficulties, heart problems, kidney failure and brain damage.
HR RELIEF
Removing sump maintenance from the CNC machinists job description increases retention of difficult to hire employees.
INCREASED EFFICIENCY
Less time maintaining coolant levels, less unplanned machine down time and reduction in operator error.
REDUCE CARBON FOOTPRINT
From the resources used to ship coolant to facilities all the way to the disposal process, coolant has a huge environmental impact.
Automation Success Stories
All postsDazzle Fluid Management Systems
Precision Coolant Mixing, Concentration Management and Delivery in One System.
The Dazzle™ 1
- Precision coolant make-up mixing and concentration management.
- Proven ‘in the field’ to reduce coolant usage by up to 50%.
- Modular, affordable and easy to install.
The Dazzle™ 2
- Fully Automated, 100% Hands-Free Engineered System.
- Maintain CNC Sump Levels and Concentration 24/7/365.
- No Operator Input Required. Monitor Coolant Activity Anywhere.
Testimonial
"We can maintain the same temperature of coolant so it can rise with the machine and fall with the machine. This is especially important with our aluminum."
Industries We Serve
American Made Coolant Products
Zebra® Skimmers has been serving the metalworking industry for thirty years, starting in a garage with one product. Today, we offer a range of cost-saving and preventive maintenance tramp oil skimming products, along with world-class technical expertise and customer service for the metalworking industry.
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“What doesn’t get measured doesn’t get managed.”